Description
IC754CSL12CTD GE Fanuc Controller Carrie
высотой 3U, расположенный в раме управления под DSPX.
волоконно – оптический разъем на передней панели и передаются в модуль обнаружения заземления.
ABB: Запасные части для промышленных роботов серии DSQC, Bailey INFI 90, IGCT, например: 5SHY6545L0001 AC1027001R0101 5SXE10 – 0181, 5SHY3545 L0009, 5SHI3545L0010 3BHB013088 R0001 3BHE009681R0101 GVC750BE101, PM866, PM861K01, PM864, PM510V16, PPD512, PPPD113, PP836A, P865A, 877, PPP881, PPPP885, PPSL500000 4 3BHL00390P0104 5SGY35L4510 и т.д.
General Electric: запасные части, такие как модули, карты и приводы. Например: VMVME – 7807, VMVME – 7750, WES532 – 111, UR6UH, SR469 – P5 – HI – A20, IS230SRTDH2A, IS220PPDAH1B, IS215UCVEH2A, IC698CPE010, IS200SRTDH2ACB и т.д.
Система Bently Nevada: 350 / 3300 / 1900, предохранительные зонды и т.д., например: 3500 / 22M, 3500 / 32, 3500 / 15, 3500 / 23500 / 42M, 1900 / 27 и т.д.
Системы Invis Foxboro: Серия I / A, управление последовательностью FBM, трапециевидное логическое управление, обработка отзыва событий, DAC,
обработка входных / выходных сигналов, передача и обработка данных, такие как FCP270 и FCP280, P0904HA, E69F – TI2 – S, FBM230 / P0926GU, FEM100 / P0973CA и т.д.
Invis Triconex: Модуль питания, модуль CPU, модуль связи, модуль ввода – вывода, например 300830937214351B, 3805E, 831235114355X и т.д.
Вудворд: контроллер местоположения SPC, цифровой контроллер PEAK150, например 8521 – 0312 UG – 10D, 9907 – 149, 9907 – 162, 9907 – 164, 9907 – 167, TG – 13 (8516 – 038), 8440 – 1713 / D, 9907 – 018 2301A, 5466 – 258, 8200 – 226 и т.д.
Hima: модули безопасности, такие как F8650E, F8652X, F8627X, F8678X, F3236, F6217, F6214, Z7138, F8651X, F8650X и т.д.
Honeywell: Все платы DCS, модули, процессоры, такие как: CC – MCAR01, CC – PAIH01, CC – PAIH02, CC – PAIH51, CC – PAIX02, CC – PAON01, CC – PCF901, TC – CR014, TC – PD011, CC – PCNT02 и т.д.
Motorola: серии MVME162, MVME167, MVME172, MVME177, такие как MVME5100, MVME5500 – 0163, VME172PA – 652SE, VME162PA – 344SE – 2G и другие.
Xycom: I / O, платы VME и процессоры, такие как XVME – 530, XVME – 674, XVME – 957, XVME – 976 и т.д.
Коул Морган: Сервоприводы и двигатели, такие как S72402 – NANA, S6201 – 550, S20330 – SRS, CB06551 / PRD – B040SSIB – 63 и т. Д.
Bosch / Luxer / Indramat: модуль ввода / вывода, контроллер PLC, приводной модуль, MSK060C – 0600 – NN – S1 – UP1 – NNN, VT2000 – 52 / R900033828, MHD041B – 144 – PG1 – UN и т.д.
Figure 4 Tool Framework
2.3Smart component creation
Call the Rotator component: This component is used to allow the rotatable grinding rotor to rotate during simulation to simulate the real grinding scene. In the
parameters of the Rotator component, set the reference to object, the reference object to the frame l, and the object to a copy of the rotor. (2) The rotary grinding rotor
can be rotated, and the speed is l20mm/s (the speed of the grinding head will affect the quality of the finished product) ), the reference center axis is: axis (based on frame
l, centerpoint x, y,: set to 0, 0, 0, Axis set x, y,: 0, 0, l000mm).
Call the Attach component: This component is used to allow the rotatable grinding rotor to be integrated with the tool body. When the tool body is installed
on the flange, it can follow the movement of the flange. In the parameters of the Attach component, set the sub-object to be a copy of the rotor (2) for the rotatable
polishing rotor, and the parent object is the tool body of a copy of the rotor. The offset and orientation are
based on the offset of point B relative to the origin. For setting, you can use the measurement tool in Robotstudio software to measure, and then set the parameters
after measurement.
Verification: Install a copy of the rotor tool body onto the robot flange, and then click Execute in the Attach component. You can observe whether the position of the
rotatable grinding rotor is correct at this time. If there is a deviation, adjust the position in time, as shown in the figure. 5 shown.
Figure 5 Tool installation
2.4 Create tool coordinate system
Use the six-point method to create the tool coordinate system Too1data on the robot teach pendant at the center of the rotor. Change the tool coordinate
system to Too1data in the basic options. At this time, click on the robot manual linear and you can drag the robot to move linearly at will.
2.5 Creating trajectories and programming
Determine the trajectory: According to the requirements of the work task, design the grinding trajectory around the workpiece and determine the trajectory
points and transition points required for the grinding trajectory. The grinding action process is shown in Figure 6.
Setting I/O and programming: Yalong IY-l3-LA industrial robot deburring and grinding system control and application equipment adopts 0sDC-52 6/o
communication board, the address is 10, Do1 is the digital output signal, the address is 1 . First set the I/O board, then set the I/O digital output signal Di1,
and then program on the simulation teaching pendant. The procedure is as follows:
PRoCmain()
setDo1: Set the Do1 signal to allow the external grinding rotor to start rotating.
waitTime1: The robot stays in place and does not move, waits for 1s, and lets the polishing rotor turn to the specified speed, transition
MoveAbsjjpos10NoEoffs,v1000,z50,Too1data1: The robot moves to the initial point jpos10 above point p10. Point jpos10 is used as the starting
point and end point of the robot”s action.
Move4p10,v1000,z50,Too1data1: Move straight line grinding to point p10
Move4pL0,v1000,z50,Too1data1: Move straight line grinding to pL0 point
Move4p30,v1000,z50,Too1data1: Move straight line grinding to point p30
Move4p40,v1000,z50,Too1data1: Move straight line grinding to p40 point
Move4p10,v1000,z50,Too1data1: Move straight line grinding to point p10
MoveAbsjjpos10NoEoffs,v1000,z50,Too1data1: The robot moves to the initial point jpos10 above point p10
waitTime1: wait 1s, transition
ResetDo1: Reset the Do1 signal to stop the rotor ENDPRoC
2.6 Simulation design and verification
Simulation design: Create a smart component to input the Di1 signal, and use the Di1 signal to simulate the external polishing start signal to
execute the Rotator component and Attach component of the smart component to achieve the visual effect of rotating and polishing the polishing rotor.
In the workstation logic design, the smart component input Di1 signal is associated with the robot Do1 signal, so that the robot signal Do1 can control
the smart component input Di1 signal, thereby controlling the start and stop of the rotation of the polishing rotor.
Verification: In the program of the teaching pendant, first set the pp command to move to Main, and then set the robot startup mode to automatic.
Click play in the simulation of Robotstudio software to verify whether the trajectory is consistent with the assumption, and optimize the path in time for
problems existing in the simulation.
3Summary and outlook
This design is based on the programming simulation of the Yalong Y4-1360A industrial robot deburring system to control the grinding robot workstation.
It covers aspects such as creating a workstation, setting
up tools, creating smart components, creating tool coordinate systems, creating trajectories, programming, simulation design, and verification. Starting
with it, the polishing simulation of the workstation is realized through the smart component function of Robotstudio software. The animation effect is intuitive
and lifelike, which not only facilitates teaching demonstrations, but also facilitates program debugging, and has application value for both production and teaching.
In the planning and design of the workpiece grinding trajectory, according to the different roughness and grinding amount process requirements of the
workpiece, the rotation speed, feed speed, feed amount, and grinding angle of the grinding rotor are also different. The feed amount can be adjusted in
time according to the on-site conditions. , feed speed, rotor speed, grinding angle and other parameters. After appropriate adjustments, the motion trajectory is written with the
corresponding program on the Robotstudio software to further reduce the possibility of robot collisions and singular points contained in the trajectory
during the actual debugging process. ,Optimize paths and improve debugging efficiency.
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IS200AEADH1A Input/output module
IS200AEAAH1C printed circuit board
IS200AEAAH1AAA Mark VI Printed circuit board
IS200AEAAH1A printed circuit board
IS200ADIIH1AAA ISBUS interface board
IS200ADIIH1A Input/output module
IS200ACLEH1BCB Serial port measurement module
IS200ACLAH1A Control layer module
IS200ACLEH1A Application control layer module
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IS215ACLEH1B Control layer module
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IS215ACLEH1A Ethernet port
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IS210ERGTH1A Detector terminal board
IS200MVRCH1A Mark V and VI system modules
IS200HSLAH5A EX2100e series high-speed interface
IS200HSLAH4A Serial link interface
IS200HSLAH1A host application module
IS200HSLAH1ADE EX2100e series host application board
MVI69E-MBTCP PROSOFT TCP/IP enhanced communication module
IS200EXTBG3A Redundant control module
IS200EXTBG4A exciter terminal board
IS200EXTBG1A Input/output module
IS200EXTBG2A excitation terminal board
IS200EXMDG1B Exciter MD feedback board
IS200EXMDG1A MD feedback board
IS200EXHSG4A static exciter terminal board
IS200EXHSG3A relay driver
IS200EXHSG2A excitation high speed relay
IS200EXHSG1A relay driver board
IS200EXCSG1A Sensor board
IS200EXAMG1B exciter attenuation module
IS200EXAMG1A Excitation attenuation module
IS200ESELH2A drive module
IS200ESYSH3A programmable control module
IS200ESBPG1A EX2100 series backplane connectors
IS200ESELH1A drive module
IS200ERSNG1A Conversion control module
IS200ERSCG2A Excitation regulator static transfer board GE
IS200ERRRH1A redundant relay
IS200ERSCG1A Static converter
IS200ERRBG1A Redundant backplane
IS200EROCH2A connector
IS200EROCH1A Excitation Regulator TAB
IS200ERIOH1A I/O module
IS200ERGTH1A Ground detection board
IS200ERDDH1A dynamic discharge panel
IS200ERBPG1A Midplane module
IS200EPSMG2A Power module
IS200EPSMG1A exciter power module
IS200EPDMG1B Power distribution module of the exciter
IS200EPDMG1A Power distribution module
IS200EPCTG1A exciter PT/CT plate
IS200EMIOH1A I/O module
IS200EMCSG1A Conduction sensor card
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