Description
8914-PS-AC Horner Electric
высотой 3U, расположенный в раме управления под DSPX.
волоконно – оптический разъем на передней панели и передаются в модуль обнаружения заземления.
ABB: Запасные части для промышленных роботов серии DSQC, Bailey INFI 90, IGCT, например: 5SHY6545L0001 AC1027001R0101 5SXE10 – 0181, 5SHY3545 L0009, 5SHI3545L0010 3BHB013088 R0001 3BHE009681R0101 GVC750BE101, PM866, PM861K01, PM864, PM510V16, PPD512, PPPD113, PP836A, P865A, 877, PPP881, PPPP885, PPSL500000 4 3BHL00390P0104 5SGY35L4510 и т.д.
General Electric: запасные части, такие как модули, карты и приводы. Например: VMVME – 7807, VMVME – 7750, WES532 – 111, UR6UH, SR469 – P5 – HI – A20, IS230SRTDH2A, IS220PPDAH1B, IS215UCVEH2A, IC698CPE010, IS200SRTDH2ACB и т.д.
Система Bently Nevada: 350 / 3300 / 1900, предохранительные зонды и т.д., например: 3500 / 22M, 3500 / 32, 3500 / 15, 3500 / 23500 / 42M, 1900 / 27 и т.д.
Системы Invis Foxboro: Серия I / A, управление последовательностью FBM, трапециевидное логическое управление, обработка отзыва событий, DAC,
обработка входных / выходных сигналов, передача и обработка данных, такие как FCP270 и FCP280, P0904HA, E69F – TI2 – S, FBM230 / P0926GU, FEM100 / P0973CA и т.д.
Invis Triconex: Модуль питания, модуль CPU, модуль связи, модуль ввода – вывода, например 300830937214351B, 3805E, 831235114355X и т.д.
Вудворд: контроллер местоположения SPC, цифровой контроллер PEAK150, например 8521 – 0312 UG – 10D, 9907 – 149, 9907 – 162, 9907 – 164, 9907 – 167, TG – 13 (8516 – 038), 8440 – 1713 / D, 9907 – 018 2301A, 5466 – 258, 8200 – 226 и т.д.
Hima: модули безопасности, такие как F8650E, F8652X, F8627X, F8678X, F3236, F6217, F6214, Z7138, F8651X, F8650X и т.д.
Honeywell: Все платы DCS, модули, процессоры, такие как: CC – MCAR01, CC – PAIH01, CC – PAIH02, CC – PAIH51, CC – PAIX02, CC – PAON01, CC – PCF901, TC – CR014, TC – PD011, CC – PCNT02 и т.д.
Motorola: серии MVME162, MVME167, MVME172, MVME177, такие как MVME5100, MVME5500 – 0163, VME172PA – 652SE, VME162PA – 344SE – 2G и другие.
Xycom: I / O, платы VME и процессоры, такие как XVME – 530, XVME – 674, XVME – 957, XVME – 976 и т.д.
Коул Морган: Сервоприводы и двигатели, такие как S72402 – NANA, S6201 – 550, S20330 – SRS, CB06551 / PRD – B040SSIB – 63 и т. Д.
Bosch / Luxer / Indramat: модуль ввода / вывода, контроллер PLC, приводной модуль, MSK060C – 0600 – NN – S1 – UP1 – NNN, VT2000 – 52 / R900033828, MHD041B – 144 – PG1 – UN и т.д.
3 Case Studies on Reducing Scrap Rates
Any product assembled or produced in a factory goes through a series of quality tests to determine whether it needs to be scrapped.
High scrap rates are caused by the opportunity cost of not delivering products to customers in a timely manner, wasted personnel time, wasted
non-reusable parts, and equipment overhead expenses. Reducing scrap rates is one of the main issues manufacturers need to address. Ways to
reduce scrap include identifying the root causes of low product quality.
3.1 Data processing
Root cause analysis begins by integrating all available data on the production line. Assembly lines, workstations, and machines make up the industrial
production unit and can be considered equivalent to IoT sensor networks. During the manufacturing process, information about process status,
machine status, tools and components is constantly transferred and stored. The volume, scale, and frequency of factory production considered in
this case study necessitated the use of a big data tool stack similar to the one shown in Figure 2 for streaming, storing, preprocessing, and
connecting data. This data pipeline helps build machine learning models on batch historical data and streaming real-time data. While batch
data analytics helps identify issues in the manufacturing process, streaming data analytics gives factory engineers regular access to the latest
issues and their root causes. Use Kafka (https://kafka.apache.org) and Spark streaming (http://spark.apache.org/streaming) to transmit real-time
data from different data sources; use Hadoo (http://hadoop.apache.org ) and HBase (https://hbase.apache.org) to store data efficiently; use
Spark (http://spark.apache.org) and MapReduce framework to analyze data. The two main reasons to use these tools are their availability as open
source products, and their large and active developer network through which these tools are constantly updated.
Lam Research 853-049542-173 Circuit board
Schneider 140DDM39000 Discrete I/O Module
Schneider 140DDI84100 Discrete Input Module
Schneider 140CRP93200 RIO Head-end Adaptor Module
Schneider 140CPU11303 512k CPU Module
Schneider 140CPS12420 Power Supply Module
Schneider 140CPS11420 Power Supply Module
Schneider 140ARI03010 Analog Input Module
Schneider 140CHS11000 Hot Standby Module
Schneider 140ACI03000 Class scale input module
8LSA35.E2060D000-0 B&R Synchronous motor
3IF661.9 B&R Input/output module
Alstom MAE99-04 8CH SERIAL I/F ISOLATION UNIT
ABB control Unit HPC800K02 PIO800K02 Redundancy suite
MOTOROLA MVME2432 VME Processor Module MVME2432-3
GE DS200ITXDG1ABA Dynamic Braking Snubber Board
Emerson Ovation 1C31166G02 SERIAL LINK CONTROLLER
“ABB 5SHY4045L0003 3BHB021400 3BHE019719R0101 GVC736BE101”
“ABB 5SHX1960L0006 3BHB016120R0002 3BHE019719R0101 GVC736BE101”
ENTERASYS A4H124-4FX P0973JN Ethernet edge switch
GE H201Ti On-line monitoring system of faulty gas in transformer oil
Bently Nevada 135137-01 I/O Module 3500/45
EMERSON 1C31169G02 data connection card 1C31166G02
“ABB PCD235B101 3BHE032025R0101 Unitrol PC D235 Exciter Control Module”
Eaton XVS-440-10MPI-1-1AD Man-machine interface
“ABB CS513 3BSE000435R1 LAN module CS513AK01”
“ABB PFEA111-20 3BSE050090R20 Tension controller”
HIMA F8650X 984865065 Central module F 8650 X
“ABB 3BHE019719R0101 GVC736BE101 Phase module”
HIMA F6217 984621702 8-Channel Analog Input Module F 6217
5069-AENTR Compact 5000 Ethernet communication adapter
2713P-T12WD1 Analog resistance touch screen
REU615E_D voltage protection measurement and control device ABB
HC800 controls the processor module ABB
3500/42M 176449-02 Preprocessor/seismic monitor
PM866K01 3BSE050198R1 Processor unit PM866AK01
F404002A VISTA bus interface module
216NG63 HESG441635R1 HESG216877K Output module
PFEA112-65 3BSE050091R65 tension electronic sensor
216AB61 HESG324013R100 / HESG216881/B Output module
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