Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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PP D239 A1102 3BHE029594R1102 ABB AC 800PECControl system
SCYC 55880 ABBUniversal digital input terminals
1TGE120010R1001ABB DCS module
BC820 3BSE071500R1ABBAC800MCEX bus interconnection device
PM891K02ABBAC800MController module
SM812 3BSE072270R1ABBAC800MDigital I/O module
PM867K02 3BSE081638R1ABBSystem module
PM865K02 3BSE031150R1ABBAC800MNetwork communication card
PM864K023BSE018164R1ABBAC800M
PM864K013BSE018161R1ABBMain processor
PM863K023BSE088382R1ABBAC800MMain processor
PM863K01 3BSE088381R1ABBController unitAC800M
PM862K023BSE081636R1ABBController module
PM862K01ABB AC800MCPU processor
PM861K01 3BSE018157R1 ABB Servo drive
PM861K02 ABB AC800M controller
PM858K02 3BSE082896R1 ABB AC800M Safety system
PM858K01 3BSE082895R1 ABB Control module
PM857K02 3BSE088386R1 ABB CPU module
PM857K01 3BSE088385R1 ABB Control system module
METSO A413177 Communication board module
METSO A413222 Analog interface module
METSO D100532 Simulator module
METSO A413313 Analog expansion module
METSO A413310 Input interface module
METSO A413659 Signal board module
METSO D100314 Communication extension module
METSO A413665 Electric energy measurement module
METSO A413325 Digital output module
METSO A413654 Controller module
METSO A413110 Thermocouple module
METSO A413160 Relay module
METSO A413144 Thermal resistance input module
METSO A413146 Programmable controller
METSO A413152 Binary input module
METSO A413240A Communication signal board
METSO A413150 Input interface module
METSO A413140 Digital input module
METSO A413111 Input/Output module
METSO A413125 Input/Output module
NI PXI-1031 Communication module
PXI-8186 NI PXI Embedded controller
ABB 3HAC031683-004 cable
FISHER-ROSEMOUNT KJ3001X1-BJ1 Thermal resistance input module
Emerson Delta V KJ1501X1-BC1 CPU module
FISHER-ROSEMOUNT KJ2002X1-BA1 Motion control module
Emerson Delta V KJ3004X1-BA1 Programming controller
FISHER-ROSEMOUNT KJ3242X1-BA1 Communication network card
Emerson Delta V KJ3002X1-BC1 Communication extension module
FISHER-ROSEMOUNT KJ3002X1-BB1 Relay output module
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