Description
Application of ABB AC800F control platform in 1 million tons/year coking project
1 Introduction
A limited liability company in Qinghai invested in a new coking project with an annual capacity of 1 million tons. Since it is located on a plateau,
in order to increase productivity and ensure the continued safe and stable operation of the system,
the company selected the widely used ABB AC800F system. ABB AC800F dcs system is a control platform based on Industrial IT
(Industrial IT). It has a high level of industrial automation. It adopts open integrated controllers, the latest technologies
and standards, and has information integration, high engineering efficiency, and advanced scalable solutions. solutions, open
communication, plug-and-play and other features. It also has an open integrated controller and a global data management
system. It is the world”s leading automation control system that integrates the advantages of DCS and PLC .
2. Project introduction
The company is a comprehensive large-scale privately owned enterprise group integrating mining, mineral processing, metallurgy, and coal chemical industries. In order to adapt to
the harsh environment, taking into account the informatization and automation of modern enterprises, and the needs
of sustainable development, the latest technology was applied in the newly built 1 million tons/year coking project and the ABB AC800F
control system was selected, which has Industrial IT Control platform, based on fieldbus, improves the company”s informatization
and automation level. The I/O module uses the S800 series as a distributed process station to make work easier.
3. Characteristics of AC800F controller
AC800F controller is a world-leading automation control system launched by ABB. It integrates the advantages of DCS and PLC
and supports a variety of international fieldbus standards. It not only has the complex analog loop adjustment capabilities of
dcs, friendly human-machine interface (HMI ) and convenient engineering software, but also has high-speed logic and sequence
control performance comparable to high-end PLC indicators. The system can be connected to both conventional I/O and various fieldbus
devices such as Profibus, FF, CAN Modbus, etc. The system has a high degree of flexibility and excellent scalability. It can handle
whether it is the control of small production devices or ultra-large-scale integrated control of the entire factory, or even cross-factory management
and control applications. After the system is upgraded to version V7.1 or above, the system capacity can reach
infinite points (more than 1 million I/Os). If the system needs to be expanded in the future, I/O or fieldbus instruments can be added directly
on this basis. , conducive to future development. The AC800F system upgrades the ABB control system from the traditional process
automation control concept to a factory production management system based on factory-wide informationization. Its purpose is to provide users
at all levels with what they need at the most appropriate time and from the most appropriate angle. The most accurate and detailed information enables
them to run factory production efficiently. The system can be divided
into operation management level and process control level. The operation management level includes operation station OS
, engineering station ES, and gateway GS.
At the operation management level, it can not only realize traditional control system monitoring and operation functions (predefined
and free-form dynamic screen display, trend display, pop-up alarm and operation guidance information, report printing, hardware diagnosis, etc.),
but also complete recipe management and Data exchange and other management functions. The process control level can consist
of one or several process stations, each including AC800F and expansion I/O S800 units.
Both the process station CPU and I/O units can be configured as redundant or non-redundant systems. The system has various I/O
modules that can be connected to various process signals on site.
Compared with other distributed control systems, combined with the development history of the AC800F control system, we summarize
the new technologies of the system as follows:
(1) Open fieldbus technology
Although this project does not use fieldbus field instruments for the time being, in order to facilitate the future
development of users, we have reserved a bus hardware interface . In terms of software, the Profibus template of ABB AC800F controller supports DPV1. Compared with the pure DP
standard module, the standard module has increased instrument configuration capabilities. In this way, there
is no need to install special configuration software for various instruments. Only the equipment parameter file (GSD file) of each instrument is imported, and it can be realized in
The function of programming and configuring the parameters of all PA standard instruments under the unified system programming
software effectively saves software costs and improves the efficiency of engineering configuration.
Display operation panel UAC383AE01
Display operation panel UAC383AE01
Display operation panel UAC383AE01
Display operation panel UAC375AE103 3BHB006621R0103
Display operation panel UAC326AE01 HIEE401481R1
Display operation panel UAC326AE01
Display operation panel UAC326AE HIEE410409P104
Display operation panel UAC326AE
Display operation panel UAC326AE
Display operation panel UAC326AE
Display operation panel UAC318AE
Display operation panel UAC318AE
Display operation panel UAC317AEV1
Display operation panel UAA326A04 HIEE300024R4
Display operation panel UAA326A04
Display operation panel UAA326A02
Display operation panel TY805F
Display operation panel TY804K01
Display operation panel TY803F
Display operation panel TY802F
Display operation panel TY801K01
Display operation panel TY801K01
Display operation panel TY800F
Display operation panel TVOC-2-240-C
Display operation panel TVOC-2-240-C
Display operation panel TVOC-2-240
Display operation panel TVB3101-1/ISC
Display operation panel TV831F
Display operation panel TV821F
Display operation panel TU921S
Display operation panel TU921S
Display operation panel TU921N
Display operation panel TU921B
Display operation panel TU891
Display operation panel TU890
Display operation panel TU890
Display operation panel TU854
Display operation panel TU852
Display operation panel TU851
Display operation panel TU850
Display operation panel TU849
Display operation panel TU849
Display operation panel TU848
Display operation panel TU848
Display operation panel TU847
Display operation panel TU847
Display operation panel TU846
Display operation panel TU846
Display operation panel TU845
Display operation panel TU845
Display operation panel TU844/3BSE021445R1
Display operation panel TU844
Display operation panel TU843
Display operation panel TU843
Display operation panel TU842
Display operation panel TU842
Display operation panel TU841
Display operation panel TU841
Display operation panel TU840
Display operation panel TU840
Display operation panel TU839
Display operation panel TU839
Display operation panel TU838
Display operation panel TU838
Display operation panel TU838
Display operation panel TU837V1
Display operation panel TU837V1
Display operation panel TU836V1
Display operation panel TU836V1
Display operation panel TU836
Display operation panel TU835V1
Display operation panel TU835V1
Display operation panel TU834
Display operation panel TU833
Display operation panel TU833
Display operation panel TU831V1
Display operation panel TU831V1
Display operation panel TU831
Display operation panel TU830V1/3BSE013234R1
Display operation panel TU830V1
Display operation panel TU830V1
Display operation panel TU830
Display operation panel TU819
Display operation panel TU818
Display operation panel TU814V1
Display operation panel TU814V1
Display operation panel TU813
Display operation panel TU812V1
Display operation panel TU812V1
Display operation panel TU811V1
Display operation panel TU811V1
Display operation panel TU811
Display operation panel TU810V1Z
Display operation panel TU810V1 3BSE013230R1
Display operation panel TU810V1
Display operation panel TU810V1
Display operation panel TU810
Display operation panel TU807
Display operation panel TU805K01
Display operation panel TU805K01
Display operation panel TU804-1
Display operation panel TU804-1
Display operation panel TU732F
Display operation panel TU731F
Display operation panel TU716F
Display operation panel TU715F
Display operation panel TU709F
Display operation panel TU706F
Display operation panel TU515
Display operation panel TU515
Display operation panel TTH300
Display operation panel TSP118
Display operation panel TSITU01
Display operation panel TPU3-EX 3HNA010906-001
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