Description
hardware flow control. It is an ideal choice in the field of industrial automation.
Design of ABB industrial robot deburring and grinding workstation based on RobotStudio simulation software
introduction
As an official offline programming software for ABB robots, Robotstudio not only has powerful simulation and offline programming functions, but also has automatic path generation
function and simulation monitoring collision function. It can realize the simulation of robots in real scenes, so as to timely update existing robot programs. optimize. On-site teaching
programming will affect normal production activities on site.
The application of Robotstudio software offline programming can reduce on-site teaching and programming time.
As a traditional process of mechanical processing, deburring and grinding have a wide range of applications. However, for a long time, in the process of manual deburring
and polishing, there have been differences in operations between workers. The manual operation is not repeatable and the deburring effect is unstable, which has seriously
affected the surface quality and service life of the finished product; and the working environment There is a large amount of dust floating in the air and the conditions are harsh,
seriously endangering the physical and mental health of workers. With the proposal of “Made in China 2025”, intelligent manufacturing production has become an
important development direction for the transformation and upgrading of the future manufacturing industry. The use of industrial robot automated production lines for repetitive
batch processing operations can not only greatly improve production efficiency, but also greatly improve product quality. Yield and production stability. Therefore, before designing
the robot polishing program, if the shape, size and polishing amount of the workpiece to be polished are known, the robot offline program can be written on the
Robotstudio software according to the existing conditions, thereby improving the efficiency of on-site programming.
1Design task description
This task is to create a new simulation workstation in ABB robot simulation software Robotstudio. The corresponding training equipment in reality is the Yalong
YL-l360A industrial robot deburring and grinding system control and application equipment. The industrial robot selection and method of the simulation workstation are
The grinding head installed on the blue plate refers to the Yalong YL-l360A industrial robot deburring and grinding system control and application equipment, and the
workpiece is customized. The ABB industrial robot deburring and
grinding workstation simulation training process includes: creating a workstation, setting up tools, creating smart components, creating tool coordinate systems,
creating trajectories, programming, simulation design, and verification.
2 Task implementation
2.1 Create a workstation
Import the robot: First, create a new simulation workstation in the Robotstudio software. The workstation name is self-named, and then import the
corresponding industrial robot IRB1410. The robot position remains unchanged by default. Create a robot system, modify the system options, check 709-1D
eviceNetMaster/s1ave, select Chinese as the language, and leave the other options unchanged by default, then click Confirm to create the robot system
After the robot system is created, hide the industrial robot IRB1410 to facilitate subsequent workstation operations.
Import workpiece: The workpiece here is customized, and the corresponding workpiece is selected according to the actual situation on site. This article
uses the original workpiece Curvet in Robotstudio software. After importing it into the workstation, according to the reachable range of the robot, just place the
workpiece at a suitable location within the reachable range of the robot, as shown in Figure 1.
Import the grinding rotor tool: First, create a new grinding rotor tool component – rotor – copy (2) and rotor – copy (2) in the so1idworks 3D software. The
rotor – copy (2) is a rotatable grinding rotor. —The copy is the tool body, which is the grinding rotor frame, and is installed on the robot flange, as shown in Figure 2.
2.2 Setting tools
First, move the rotatable grinding rotor and the tool body to the local origin based on point A, and adjust the initial tool angle so that the grinding rotor is
parallel to the x-axis of the geodetic coordinate system, as shown in Figure 3. Set the local origin of the tool body at this time, change the position x, y,: to 0, 0, 0, and change the direction x, y,: to 0, 0, 0.
Figure 3 Tool settings
Create a new frame at point B of the tool body, name it “frame l”, and adjust the direction of frame l so that the axis is perpendicular to the
plane of point B. The specific direction is shown in Figure 4.
https://www.xmamazon.com
https://www.xmamazon.com
https://www.plcdcs.com/
www.module-plc.com/
https://www.ymgk.com
ABB CP660 HMI
ABB CP450T 1SBP260188R1001 Touch screen 64K Colors
ABB CP650 Control panels
ABB CP635 1SAP535100R0001 touch screen
CM10/200S0E0/STD ABB CM10 universal process controller
ABB CP620 1SAP520100R0001 TFT touch scree
ABB AINT-02C Inverter main circuit interface board
05704-A-0145 honeywell Four channel control card
05704-A-0144 honeywell 4 Channel Control Card
05701-A-0502 honeywell Rack assembly 8 way
05701-A-0361Engineering Card honeywell
810-225420-002 LAM Semiconductor circuit board
88UB01A GJR2322600R0100 ABB Security Key Board
70BK03B-ES HESG447271R2 Interface Module ABB
70BA01C-S HESG447260R2 ABB Bus End Module
70AA02B-E HESG447388R1 ABB PCB Circuit Board
8LSA35.E2060D000-0 B&R servo motor
07KT98 H4 GJR5253100R3262 Basic Module
3IF661.9 B&R Interface module
CI930F Communication Interface ABB
DS200TCRAG1ACC Relay output board
DS200TCPDG1BEC distribution board GE
IC695ETM001-EK Ethernet interface module
VMIVME-2532A High Voltage Digital Input and Output Modules
CC-TDIL61 digital input module honeywell
IC754VGF12CTD display panel computer
IC695CPE330-AAAA Industrial CPU
MPS022 13100203 SCHROFF AC power module
2500-RBC 901E-2500-RBC remote base controller
X-FAN1003 993201013 system fan
X-DI1601 985210222 system module
COM0011 2RAA005844A0007J Ethernet board
X-BLK01 632590802 system module
X-SB01 985210207 system module
X-DO1201 985210204 system module HIMA
FBM201 Analog Input Interface Module foxboro
MKD090B-047-KP1-KN MKD series synchronous motor
DCP2-2420 switching power supply
RET615 Transformer protection measurement and control device
PR6426/010-100+CON021/916-160 sensor
5SHY3545L0014 3BHE023784R0001 SCR control unit
R900704216 Industrial hydraulic valve
1326AB-B720F-M2L AC servo motor Allen-Bradley
51304337-150/MC-TAIH12 Analog input/STI
R900972650 Reversing valve
PR6423/003-131+CON041 Eddy current sensor
1756-OF8HK HART analog output module
PR6423/00R-11+CON041 Eddy current sensor
1791DS-1B8XOB8 I/O module A-B
PPU/2/GS Turn the operating handle
BSH0702P31A2A servo motor
51403422-150 HPM communication/controller HONEYWELL
51403519-160 TDC3000 memory processor
873EC-JIPFGZ-5 Electrodeless conductivity analyzer
8440-1934 Motor Unit Controller WOODWARD
SCYC55830 58063282A trigger pulse board
330103-00-05-05-02-00 3300 XL 8mm Proximity Probe
330103-00-04-10-01-00 3300 XL 8mm Proximity Probe
330103-00-04-10-01-00 3300 XL 8mm Proximity Probe
330103-00-04-10-01-00 3300 XL 8mm Proximity Probe
Reviews
There are no reviews yet.