Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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1746-OV16 A-B I/O power supply
TC-IAH161 HONEYWELL Detection module
CC-PAOH01 HONEYWELL System mother board
CC-PDIL01 HONEYWELL Acquisition module
DC-TAOX11 HONEYWELL System motherboard
T9100 ICS Triplex Analog input module
T9451 ICS Triplex Driver module
T9402 ICS Triplex Analog input module
T9403C ICS Triplex Analog input module
T9403C ICS Triplex DC Digital Input Modules
T9300 ICS Triplex Dc digital input module
T9451 ICS Triplex Interface board
T9402 ICS Triplex Main control board
T9432 ICS Triplex Input module
T8191 ICS Triplex Master control panel
RDCO-02C ABB Communication board
T3310 ICS Triplex Dc digital input module
1756-OF8 A-B CPU module
106M1079-01 BENTLY Redundant power modules
F8650E HIMA CPU module
UR6AV GE Master control panel
UR6AH GE Interface board
UR6CH GE Backlight/backlight component
UR6DH GE Main communication module
UR6EH GE Robot system spare parts
UR6EV GE Analog input subroutine
UR6PH GE Serial interface module
UR6TH GE Ethernet module
UR6UH GE Analog input/output
UR8CH GE I/O interface
UR8AH GE Computer interface modules
UR8FV GE Encoder communication card
UR8GH GE Input module
UR9EV GE Redundant power modules
UR9KH GE Communication module
900TNF-0001 HONEYWELL Empty cover plate
900TCK-0001 HONEYWELL Wiring Terminal Block (36 terminals)
900TBR-0001 HONEYWELL Terminal block, suitable for DI (AC), DO (relay, AC)
900TBK-0001 HONEYWELL Terminal block, Suitable for AI, AO, DI (dry contact, DC), DO (DC)
900K01-0001 HONEYWELL Pulse/frequency module, 4 channels
900H32-0001 HONEYWELL DO card (24V DC), 32 channels
900H03-0102 HONEYWELL DO card (AC 220V) with 8 channels
900H01-0102 HONEYWELL DO card (relay), 8 channels
900H02-0102 HONEYWELL DO card (24V DC), 16 channels
900G32-0001 HONEYWELL DI card (24V DC), 32 channels
900G03-0102 HONEYWELL DI card (220V AC) with 16 channels
900G02-0102 HONEYWELL DI card (24V DC) with 16 channels
900G01-0102 HONEYWELL DI card (dry contacts), 16 channels
900B16-0001 HONEYWELL AO card (analog output card), 16 channels
900B08-0001 HONEYWELL AO card (analog output card), 8 channels
900B01-0101 HONEYWELL AO card (analog output card), 4 channels
900A16-0001 HONEYWELL AI card (high level input card), 16 channels
900A01-0102 HONEYWELL AI card (analog input card), 8 channels
900E01-0001 HONEYWELL Private Ethernet switch
900C32-0243-00 C30 HONEYWELL CPU module
900C31-0243-00 C30 HONEYWELL CPU configuration software
900C53-0243-00 HONEYWELL Communication module of the expansion box
900C52-0243-00 C50 HONEYWELL CPU module
900C51-0243-00 HONEYWELL CPU configuration software
50008930-001 HONEYWELL Dedicated Ethernet switch
900E02-0001 HONEYWELL Private Ethernet switch
900P24-0001 HONEYWELL Power module
900P02-0001 HONEYWELL Power module
900P01-0001 HONEYWELL Power module
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