Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
3500/92 136188-02 Communication Gateway
05704-A-0146 5704F Fire Control Card
Yaskawa JGSM-06 Position Controller
LAM 853-049542-173 Circuit board
SICK MZT8-03VPS-KUD 1054051 T-slot cylinder sensor
8MSA4S.R0-31 B&R servomotor
Allen-Bradley 1771-P5 power supply
ABB IMFCS01 Frequency counter module
YASKAWA CACR-SR07BE12M SERVO PAK DRIVE
41B5228X232 I/O Module CL6921X1-A6
41B5228X192 Analog Interface I/O Module CL6921X1-A6
41B5228X082 Analog Interface I/O Module CL6921X1-A6
41B5228X072 CL6921X1-A6 Analog Interface I/O Module
41B5222X44R Analog I/O Module CL6821X1-A5
41B5222X422 CL6821X1-A5 Analog I/O Module
41B5222X36R CL6821X1-A4 Analog I/O Module
41B5222X35R CL6821X1-A4 Analog I/O Module
41B5222X33R CL6821-A5 Analog I/O Module
41B5222X242 CL6821X1-A5 Analog I/O Module
41B5222X232 CL6821X1-A4 Analog I/O Module
41B5222X222 CL6821X1-A4 Analog I/O Module
41B5222X072 CL6821X1-A3 Analog I/O Card
41B5222X092 CL6821X1-A2 Analog I/O Module
41B5222X072 CL6821X1-A1 Analog I/O Card
41B5222X032 CL6821X1-A1 Analog I/O Card
41B5222X032 CL6821X1-A1 Analog I/O Card
41B5215X122 CL6721X1-A3 Discrete I/O Module
41B5215X132 Digital I/O Module
KJ3243X1-BB1 Series 2 Plus Profibus DP Modle
KJ3222X1-BA1 Analog Input HART Module
KJ3221X1-BA1 Analog Output HART Module
KJ3221X1-BA1 Analog Output HART Module
KJ3242X1-BA1 Fieldbus H1 Series 2 Card
KJ3241X1-BA1 Redundant Serial Interface Card
KJ3242X1-BA1 Fieldbus Module
KJ1501X1-BC2 Power Supply
KJ1501X1-BC1 Power Supply
KJ3006X1-BA1 Power Supply
KJ2003X1-BA2 MD Controller
KJ2003X1-BA2 MD Controller
KJ2003X1-BA1 Controller MD Module
KJ3005X1-BA1 Controller Module
KJ3005X1-BA1 AS-i Card
KJ3001X1-CA1 Dry Contact Module
KJ3001X1-CA1 Discrete Input Module
SE4003S2B1 Analog Input Card 8 Channel Assembly
SE4002S1T2B1 Discrete Output Card
SE4002S1T1B1 Discrete Output Card 8 Channel Assembly
SE4001S2T2B1 Discrete Input Card 8 Channel Assembly
KJ3246X1-BA1 Fieldbus H1 With Intergrated Power
KJ4006X1-BQ1 S-Series Profibus DP Terminal Block
KJ3222X1-BK1 AI 8-Channel 4-20 mA HART Card
KJ3209X1-BK1 Digital Output Module
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