Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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IOP353 METSO DIGITAL INPUT MODULE
MPL-B540K-SJ24AA A Allen-Bradley Low inertia AC motor
IOP345 METSO DIGITAL INPUT MODULE
IOP341 METSO POSITIONER MODULE
DI93a HESG440355R3 ABB Processor Unit
IOP320 METSO ANALOG OUTPUT MODULE
IOP303 METSO RTD INPUT DETECTOR MODULE
IOP302 METSO Analog Input Card
125768-01 Bently Nevada RIM I/O Module with RS232/RS422 Interface
IOP111 METSO PAT Output Module
136719-01 Bently Nevada Barrier Earth Module
KUC711AE 3BHB004661R0001 ABB Excitation controller module
DPU-MR METSO Processing unit
3500-20 125744-02 Bently Nevada Rack Interface Module
KUC711AE101 3BHB004661R0101 ABB Excitation controller module
07KT98C GJR5253100R028 ABB central processing unit
07KT98 GJR5253100R4278 ABB central processing unit
07KT98 H2 GJR5253100R0278 ABB central processing unit
07KT97 GJR5253000R4270 ABB central processing unit
2GK180K ORIENTAL MOTOR GEAR HEAD
S-0000 REV.C SUGAHARA Printed Circuit Board
BALEXT-SMP KOKUSAI i/o board
SCXI-1193 NI RF Multiplexer Switch Module
1C31227G01 WESTINGHOUSE ANALOG INPUT
DS200DCFBG1BLC GE Power Supply Board Mark V Series
SR469-P5-HI-A1-E GE Motor Management Relay
700-PKT B Allen-Bradley INDUSTRIAL RELAY
3625C1 TRICONEX Digital Output
MVME5500-0163 MOTOROLA VMEbus Single-Board Computer
IC695CPE310-ABAD GE PACSystems RX3i mid-range controller module
USIO21 TOSHIBA Temperature Measurement Module
1797-PS2E2A Allen-Bradley power supply
05701-A-0361 HONEYWELL Engineering Card
6186-M15ALTRB Allen-Bradley 15-inch industrial monitors
MVI56-PDPMV1 ProSoft PROFIBUS DPV1 Master Communication Module
API4380G ABSOLUTE PROCESS INSTRUMENTS
SST-1500-YCX-3-1-0 Teknic SERVO DRIVE
3500/33 149986-01 Bently Nevada Spare 16-Channel Relay Control Module
A404K BASLER INDUSTRIAL CAMERA
3500/60 Bently Nevada Temperature Monitor
9753-1 Triconex ANALOG INPUT MODULE
9853-610 Triconex ANALOG INPUT MODULE
125388-01H Bently Nevada Half-height Module Internal Chassis
44A751101-G01 GE
UFC760BE41 3BHE004573R0041 ABB INTERFACE BOARD
SD-98762 101-098762-001 GE control module
PW01 SIS power-supply module
SCM040 940860010011 PHILIPS Processor module
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