Description
Qisda is an original electronic product design and equipment manufacturer that provides electronic product services. It has production lines all over the world and its products cover commercial, consumer, industrial and medical applications. Its LCD monitors and projectors are leading products in the industry. Now, the Taiwan-based electronics manufacturer is meeting the requirements of increasingly complex production environments, and this is inseparable from high-quality cooperation with ABB.
Intelligent automation is the development trend of Jiashida’s production process. Like many companies, manufacturers are facing the challenge of diversifying their production. From large-volume continuous production to small-volume customized production, the Taiwanese company is striving to further improve production flexibility and product quality to ensure its invincibility in future market competition.
Qisda’s production line in Taiwan is designed to produce LCD screens ranging from 19 to 32 inches, which is an example of the increased complexity of production. Increasing demands for diversity, flexibility and high quality require more complex automated production. Therefore, the company is focusing on a smarter way of working, automating the entire production line with ABB robots.
Zhao Shixian, senior manager of Qisda’s smart factory solutions, said: “The production line designed by Qisda allows people and ABB robots to work hand in hand, so we have the best production flexibility.”
Zhao Shixian, senior manager of Qisda Smart Factory Solutions
and ABB 3C Global Manager Hong Yancheng
—
accurate locating
ABB robots perform several tasks online, including assembling parts supplied by operators, screwing valve covers onto the back of monitors, testing connection ports, and performing inspections of components using vision systems. “Take Taiwan’s LCD monitors as an example. Starting from product assembly and packaging testing, ABB robots will be involved in the entire process.” Zhao Shixian said.
Robots precisely position workpieces as workers repair them
In terms of improving production quality, robots provide stability and accuracy for equipment positioning. Depending on the product, the robot can accurately carry out the next step on the parts provided by the assembly line workers, and then hand them over to the operator to continue other operations. This will help maintain efficient production without the need for different positioning equipment.
—
Respect and listen to customer needs
Qisda’s intelligent engineering solutions team has its own insights into how to plan the future production blueprint, but they lack relevant experience in robotic automation. Therefore, they seek a partner who respects their opinions and needs and has automation experience in the computing, communications and consumer electronics (3C) industries. Moreover, the Taiwanese manufacturer is pressed for time to install applications and increase production capacity, necessitating smooth and close relationships with partners.
Qisda chose ABB, firstly, because ABB has rich experience in the 3C industry, and secondly, because ABB is interested in working with Qisda to develop customized solutions that meet its needs.
Since installing ABB robots, Qisda has reduced low-skilled manual work by 51%. Employees who previously performed repetitive and boring tasks will now receive new training to perform more valuable professional tasks, while manufacturing productivity management levels have increased by 74%. The work injury rate has been greatly reduced, and the output per unit area has increased by 52%.
After understanding the above data, Qisda is further planning to invest in intelligent robots in various production locations to achieve production automation. From Qisda’s perspective, the collaborative relationship with ABB is bound to become part of its new production concept in the future. Zhao Shixian said: “Under the trend of Industry 4.0, we hope to establish a long-term friendly partnership with ABB and achieve a win-win situation for both parties.”
Excitation system ABB module RLM01
Excitation system ABB module RINT-5521C
Excitation system ABB module RINT-5521C
Excitation system ABB module RID-04 3HNA020882-001
Excitation system ABB module RFO810
Excitation system ABB module RF620
Excitation system ABB module RF615
Excitation system ABB module RF615
Excitation system ABB module RF533 3BSE014227R1
Excitation system ABB module RF522 3BSE000743R1
Excitation system ABB module REX521GHHGSH51G
Excitation system ABB module REX521GBHPLB01G
Excitation system ABB module REX010
Excitation system ABB module REU615E_D
Excitation system ABB module REU610CVVHCNR
Excitation system ABB module RET670
Excitation system ABB module RET670
Excitation system ABB module RET670
Excitation system ABB module RET650
Excitation system ABB module RET650
Excitation system ABB module RET630
Excitation system ABB module RER133
Excitation system ABB module REM615
Excitation system ABB module REM545BM223AAAA
Excitation system ABB module REM545BM222BAAA
Excitation system ABB module REM543CM216AAAA
Excitation system ABB module REM543CM214AAAB
Excitation system ABB module REG670
Excitation system ABB module REG216
Excitation system ABB module REF620C
Excitation system ABB module REF615R
Excitation system ABB module REF615K
Excitation system ABB module REF615F
Excitation system ABB module REF615E
Excitation system ABB module REF615C-E
Excitation system ABB module REF615C-D
Excitation system ABB module REF615A_E HAFAABAAABE1BCA1XE
Excitation system ABB module REF615
Excitation system ABB module REF611C-E
Excitation system ABB module REF610C11LCLR
Excitation system ABB module REF610
Excitation system ABB module REF610
Excitation system ABB module REF601 CE446BB1NH
Excitation system ABB module REF601
Excitation system ABB module REF543KM129AAAB
Excitation system ABB module REF543KM127AAAA
Excitation system ABB module REF543KB127AAAA
Excitation system ABB module REF542PLUS 1VCR007346
Excitation system ABB module REF542PLUS 1VCF752000
Excitation system ABB module REF542plus
Excitation system ABB module REF542PLUS
Excitation system ABB module REF542PLUS
Excitation system ABB module REF541KM118AAAA
Excitation system ABB module REF541
Excitation system ABB module RED615
Excitation system ABB module REC670
Excitation system ABB module REC650
Excitation system ABB module RDCU-12C 3AUA0000036521
Excitation system ABB module RDCU-02C
Excitation system ABB module RDCU-02C
Excitation system ABB module RDCU-02C
Excitation system ABB module RDCO-03C
Excitation system ABB module RDCO-01
Excitation system ABB module RB520 3BSE003528R1
Excitation system ABB module RB520
Excitation system ABB module RB520
Excitation system ABB module RAPI-01C 3AUA0000036340
Excitation system ABB module RAPI-01C 3AUA0000036340
Excitation system ABB module RAIO-01
Excitation system ABB module R1.SW2/3
Excitation system ABB module R1.SW2/3
Excitation system ABB module R1.CAIR
Excitation system ABB module R1.CAIR
Excitation system ABB module QHMX325
Excitation system ABB module QHMV306
Excitation system ABB module QHMV303A
Excitation system ABB module QHFT201
Excitation system ABB module QHFT200F
Excitation system ABB module QHFG207
Excitation system ABB module QHFG205
Excitation system ABB module QHFG-203
Excitation system ABB module QHFC210
Excitation system ABB module QHFB-210
Excitation system ABB module QHFA-301
Excitation system ABB module PXAH401
Excitation system ABB module PXAH401
Excitation system ABB module PU519 3BSE018681R1
Excitation system ABB module PU519
Excitation system ABB module PU518
Excitation system ABB module PU517 3BSC980050R46
Excitation system ABB module PU517
Excitation system ABB module PU517
Excitation system ABB module PU517
Reviews
There are no reviews yet.