Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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SIEMENS-6ES7414-3XM05-0ABO Industrial control module
SIEMENS-6ES7318-3EL00-0ABO Central processing unit
SIEMENS-6ES5948-3UR23 Central processing unit
SIEMENS-6DD2920-0AB0 Flip-flop module
SIEMENS-1FT5066-0AC71-2-Z Servo driver
SIEMENS 1FK6084-6AZ2 9ZZ9-ZS05 Servo driver
SE4001S2T2B1 EMERSON Input/output module
SE3007 EMERSON controller
SE3006 EMERSON control module
SAGEMCOM 252721117AC Industrial control module
SAGEMCOM 252721013AF Interface module
SAGEMCOM 252720938AB Interface module
REXROTH RAC 2.2-200-460-A00-W1 controller
PS693 TOSHIBA Integrated controller
PFSK 152 ABB Signal concentrator board
PFSK 151 ABB Signal processing board
PFSK 142 ABB Control panel
PFSK 141 ABB Power supply with Heatsin
PFSK 129 ABB End plate
PFSK 115 ABB Adapter manometer
PFSK 109 ABB Connection unit
PFSA240 ABB Automatic tension control system
ABB PFSA145 3BSE008843R1 Power module
PFSA101 Roll supply unit
P0960JA-CP40 FOXBORO Thermal resistance input and output module
OS9-GNI-U24 Expansion module
NMS-CG6060/32-4TE1 Power adapter
NACHI-BUY222 Power module
N7K-M148GT-11L CISCO exchange
KONGSBERG MRU-M-MB3 Monitoring system
MARPOSS E9066 Temperature sensor
LEUZE-DDLS-200-200.2-50-M12-50125768
KUKA KPS-600-20-ESC Frequency changer
INICTO3A Control module
HoloTrak IS8500-232-422 Electrical and mechanical equipment
HIMA H51q-HS B5233-1 997105233 System module
HCMCO3MC-1A B&R coprocessor
FOXBORO ZCP270 module
FOXBORO PO973LN switch
FOXBORO CP60 Control processor
FOXBORO CP40B Control processor
FORCE CPU-2CE-16 Single board computer
DSPC 454 ABB Programmable controller
DSPC 320 ABB Rated output
DSAI 301 ABB Industrial module
DSAI 130D ABB Energy monitoring unit
BOSCH SF A4.0125.015 14.057 Servo motor
BOSCH SE110 0608830109 Controller module
BK698CPA15B0 GE controller
BAUMULLER-BKF12 Frequency changer
B&R-5AP933.215C-00 Automation panel
ABB PFSK 103 Output module
ABB DSTC 452 modem
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