Description
hardware flow control. It is an ideal choice in the field of industrial automation.
Design of ABB industrial robot deburring and grinding workstation based on RobotStudio simulation software
introduction
As an official offline programming software for ABB robots, Robotstudio not only has powerful simulation and offline programming functions, but also has automatic path generation
function and simulation monitoring collision function. It can realize the simulation of robots in real scenes, so as to timely update existing robot programs. optimize. On-site teaching
programming will affect normal production activities on site.
The application of Robotstudio software offline programming can reduce on-site teaching and programming time.
As a traditional process of mechanical processing, deburring and grinding have a wide range of applications. However, for a long time, in the process of manual deburring
and polishing, there have been differences in operations between workers. The manual operation is not repeatable and the deburring effect is unstable, which has seriously
affected the surface quality and service life of the finished product; and the working environment There is a large amount of dust floating in the air and the conditions are harsh,
seriously endangering the physical and mental health of workers. With the proposal of “Made in China 2025”, intelligent manufacturing production has become an
important development direction for the transformation and upgrading of the future manufacturing industry. The use of industrial robot automated production lines for repetitive
batch processing operations can not only greatly improve production efficiency, but also greatly improve product quality. Yield and production stability. Therefore, before designing
the robot polishing program, if the shape, size and polishing amount of the workpiece to be polished are known, the robot offline program can be written on the
Robotstudio software according to the existing conditions, thereby improving the efficiency of on-site programming.
1Design task description
This task is to create a new simulation workstation in ABB robot simulation software Robotstudio. The corresponding training equipment in reality is the Yalong
YL-l360A industrial robot deburring and grinding system control and application equipment. The industrial robot selection and method of the simulation workstation are
The grinding head installed on the blue plate refers to the Yalong YL-l360A industrial robot deburring and grinding system control and application equipment, and the
workpiece is customized. The ABB industrial robot deburring and
grinding workstation simulation training process includes: creating a workstation, setting up tools, creating smart components, creating tool coordinate systems,
creating trajectories, programming, simulation design, and verification.
2 Task implementation
2.1 Create a workstation
Import the robot: First, create a new simulation workstation in the Robotstudio software. The workstation name is self-named, and then import the
corresponding industrial robot IRB1410. The robot position remains unchanged by default. Create a robot system, modify the system options, check 709-1D
eviceNetMaster/s1ave, select Chinese as the language, and leave the other options unchanged by default, then click Confirm to create the robot system
After the robot system is created, hide the industrial robot IRB1410 to facilitate subsequent workstation operations.
Import workpiece: The workpiece here is customized, and the corresponding workpiece is selected according to the actual situation on site. This article
uses the original workpiece Curvet in Robotstudio software. After importing it into the workstation, according to the reachable range of the robot, just place the
workpiece at a suitable location within the reachable range of the robot, as shown in Figure 1.
Import the grinding rotor tool: First, create a new grinding rotor tool component – rotor – copy (2) and rotor – copy (2) in the so1idworks 3D software. The
rotor – copy (2) is a rotatable grinding rotor. —The copy is the tool body, which is the grinding rotor frame, and is installed on the robot flange, as shown in Figure 2.
2.2 Setting tools
First, move the rotatable grinding rotor and the tool body to the local origin based on point A, and adjust the initial tool angle so that the grinding rotor is
parallel to the x-axis of the geodetic coordinate system, as shown in Figure 3. Set the local origin of the tool body at this time, change the position x, y,: to 0, 0, 0, and change the direction x, y,: to 0, 0, 0.
Figure 3 Tool settings
Create a new frame at point B of the tool body, name it “frame l”, and adjust the direction of frame l so that the axis is perpendicular to the
plane of point B. The specific direction is shown in Figure 4.
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SEW 31C450-503-4-00 Frequency driven
3ASC25H208 DATX100 Pulse transformer board
3ASC25H209 DATX110 ABB Control Module
DATD100 3ASC25H207 DATD 100 Termination board
DATX110 3ASC25H209 DATX 110 I/O board
DATX120 3ASC25H210 DATX 120 I/O board Remote I/O DI+DO+AI+AO
DATX121 3ASC25H218 DATX 121 I/O board Remote DI+DO+AI
DATX111 3ASC25H224 DATX 111 I/O board
ABB DATX113 3ASC25H236 DATX 113 Relay board
DATX132 3ASC25H216A DATX 132 Torque observer board
ABB DATX130 3ASC25H214 Rotor feedback board
DAPU100 3ASC25H204 Control board, I/O
ABB ASFC-01C SWITCH FUSE CONTR ASFC-01C
ABB UFC719AE01 3BHB003041R0101 3BHB00072R0101 Controller unit
ABB UFC721AE101 3BHB002916R0101Control system module
ABB XVC724BE101 3BHE009017R0101 PCD board
TRICONEX 4000093-310 External terminal input cable assembly
TRICONEX 4000103-510 Cable Assembly
TRICONEX 4000098-510 cable
E+H FMU30-10A1/0 Ultrasonic measurement
HIEE401807R0001 ABB CM C910 A Flash Memory Subboard
WATLOW ANAFAZE CLS204 controllers
PCI-6014 B series multi-function DAQ card NI
PCIe-6323 DAQ X-Series Multifunction I/O Device
PCI-5412 PCI Arbitrary Waveform Generator
PCI-7831R Multifunctional Intelligent DAQ Module
PCI-7344 4-axis stepper/servo control card
PCI-7324 Four-axis closed-loop controller
PCI-6259 16-bit multi-function DAQ module NI
Johnson MS-NAE5510-3 Network Engine
PCI-6733 Analog Output Board NI
PCI-6601 Counter/Timer NI
PCI-6561 LVDS Digital Waveform Generator/Analyzer (16mb/channel)
PCI-6115 Onboard Memory NI
1C31227G02 Analog Input High Performance HART Module
PCI-6733 Analog Output Board NI
PM866 3BSE050200R1 Processor unit PM866K01 PM866AK01
PCI-6561 LVDS Digital Waveform Generator/Analyzer (16mb/channel)
PR9376/010-011 PR9376 series speed sensor
WATLOW ANAFAZE CLS216 CAS200 controllers
3500/15 AC Power Module and DC Power Module 127610-01
VBS01-EPD Symphony®Plus Hardware Selector
EPZ-10203 LENZE expansion board for driving PLC type
KJ2005X1-MQ1 12P6381X042 DeltaV MQ controller
AL81G ACQUISITION 1 GHz Analog-to-Digital Converter Board
PFEA111-20 3BSE050090R20 tension electronics
SBRIO-9607 CompactRIO Single Board Controller
136188-02 Ethernet/RS232 Modbus I/O Module
T8403 Trusted TMR 24 Vdc Digital Input Module 40 Channels
T8461 TMR 24/48 Vdc Digital Output Module
A404K Basler A400 Series Industrial Cameras
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