Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
3BHE022333R0101 GATE DRIVER BOARD ABB
HP 5517B Agilent laser head/Sensor
140SAI94000S SCHNEIDER 8 Enter the analog safety input module
810-046015-010 PCB board
3BHE024415R0101 GVC714A101 GATE DRIVER BOARD ABB
SC-PCMX01 51307195-175 RTU2020 Controller
3500/25 149369-01 Enhanced Keyphasor Module
PR6424/010-130+CON011 probe and preprocessor
1786-RPFM control network modularization
TSXDSZ08R5 TSX Miniature 8 output relay
TSX3721001 PLC configuration
TSXDEZ12D2 12 Discrete input
TSXDMZ28DR 28 Input/output
1756-TBNH Terminal board or RTB module
Sensor PR6423/01R-010-CN+CON021
1756-PA75R/A Redundant power module
Sensor PR6423/01R-010-CN+CON021
PS8310 TRICONEX Power module Provides 120 volts AC
3721N TRICONEX 3721N Analog input module
VM600 RLC16 relay card
VM600 CPUM Modular CPU card
VM600 MPC4SIL Mechanical protection card
VM600 XIO16T Input/output module
VM600 MPC4 mechanical protection card
VM600 IRC4 intelligent relay card
VM600 IOCR2 input/output card
VM600 IOCN input/output card
VM600 IOC8T input/output card
VM600 IOC4T input/output card
VM600 AMC8 Analog monitoring card
VM600 CPUR rack controller and communication interface card
VM600 XMV16 Vibration status monitoring module
VM600 XMC16 Combustion status monitoring module
VM600 ABE056 Ultra-thin rack
VM600 ASPS auxiliary sensor power supply
PLX82- IP-PNC controller gateway
DRP-240-24 MEAN WELL rail type power supply
6181P-17TPXPH performance computer
C7024E1001 Flame detector
IC3600STKK1 temperature control panel
IC3600STKJ1C thermocouple amplifier card
VE4003S2B3 S series traditional input/output
1756-EN3TR Communication bridge module
DS200TBCAG1AAB analog input/output terminal board
AIM0006 2RCA021397A0001K Main Control Board
20AC030A0AYNANC0 PowerFlex 70 drive
20AC072A0AYNANC0 AC drive
22A-D2P3N104 PowerFlex 4 Adjustable frequency AC drive
2711-K5A5L11 PanelView 550 Terminal
TBU810 Terminal basic unit ABB
CPM810 Universal processor module ABB
IC694TBB032 Terminal board components
7CP476-020.9 CPU B&R
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