AI801 DCS excitation system

Product parameters

Model: AI801

Brand: ABB

Size: 10cm x 10cm x 30cm

Weight: 1.2KG

Color: White Black

Working voltage: 5V

Working temperature: -10 ℃ to 50 ℃

Communication interface: RS232, RS485, CAN

Product specifications

Support for MODBUS protocol

Support hardware flow control

Using high-speed CMOS devices

Support for data caching

application area

AI801 is mainly used in the field of industrial automation, such as DCS PLCs, industrial controllers, robots, etc.

AI801 is mainly used in steel manufacturing, thermal power generation, hydroelectric power generation, glass manufacturing, paper mills, cement factories, petrochemicals

Chemical fiber, pharmaceutical manufacturing, rubber, plastics, ferrous metal food, machine tools, specialized equipment, transportation vehicles, mechanical equipment

Electronic communication equipment, instruments and beverages, tobacco processing, clothing, textiles, leather, wood processing, furniture, printing, etc

Model: AI801 Brand: ABB Archive Function: Communication Function Product Certification: Qualified

Working voltage: 24V Internal variable: No pattern Type: Vector diagram Applicable range: Industrial type

Number of screens: 4 Imported or not: Yes Customized for processing: No

Alarm function: Product name: Module Input voltage: 24V Rated current: 5A

Special service: including postage. Remarks: one-year warranty. Operation method: remote control

Applicable motor: servo motor system memory: 8MB Display color: 99.9 color gamut

Power voltage: 220V Input method: Current Input Material code: 65218

Communication interface: HDMI interface Working temperature: 60 Material number 26854 Other functions Analog communication

Output frequency: 50HZ Rated voltage: 24V Alarm type: Light alarm

Disconnect capacity: 0.01 Vector graph support: Minimum number of packages supported: 1

Display type: IPS USB interface quantity: 2 interfaces Memory card slot: 2

Panel protection level: 3 Memory expansion capacity: 128MB User script support: supported

Speed response frequency: 1MS Working environment temperature: -40 to 100 Insulation withstand voltage test: Passed

Third party communication products: ABB controllers available for sale in: nationwide

Product Instructions

Please install AI801 correctly on the device and connect the communication interface cable properly.

Please refer to the user manual for operating AI801 to ensure proper use.

Product Introduction

AI801 is a high-performance industrial automation communication module that uses high-speed CMOS devices, supports MODBUS protocol, and supports
hardware flow control. It is an ideal choice in the field of industrial automation.

Nine Questions and Answers on Common Faults in ABB Industrial Robot Applications
Question 1: Under what circumstances do I need to back up my robot?

Answer: 1. After the new machine is powered on for the first time.

2. Before making any modifications.

3. After completing the modification.

4. If the robot is important, conduct it regularly once a week.

5. It is best to make a backup on a USB flash drive.

6. Delete old backups regularly to free up hard drive space.

Second question: What does the alarm message 10106 maintenance time reminder mean when the robot appears?

Answer: This is the intelligent periodic maintenance reminder of ABB robots.

Question 3: What should I do if the robot enters a system failure state when it is powered on?

Answer: 1. Restart the robot.

2. If it doesn”t work, check whether there is a more detailed alarm prompt on the teaching pendant and handle it.

3. Restart.

4. If it still cannot be lifted, try B startup.

5. If it still doesn’t work, try P startup.

6. If it still doesn’t work, try I startup (this will return the robot to factory settings, be careful).

Question 4: Can robot backup be shared by multiple robots?

Answer: No, for example, the backup of robot A can only be used for robot A, not robots B or C, because this will cause system failure.

Five questions: What files can be shared in the robot backup?

Answer: If the two robots are of the same model and configuration. You can share RAPID programs and EIO files, but they must be verified before they can be used normally.

Question 6: What is the mechanical origin of the robot? Where is the mechanical origin?

Answer: The six servo motors of the robot have a unique fixed mechanical origin. Incorrectly setting the mechanical origin of the robot will cause problems such
as limited movement or malfunction of the robot, the inability to walk in a straight line, etc., and serious damage to the robot.

Question 7: How to cancel the robot 50204 motion monitoring alarm?

Answer: 1. Modify the robot action monitoring parameters (control panel – action monitoring menu) to match the actual situation.

2. Use the AccSet command to reduce the robot”s acceleration.

3. Reduce the v_rot option in the speed data.

Eight questions: What should I do if the robot alarms “50296, SMB memory data difference” when it is powered on for the first time?

Answer: 1. Select calibration in the ABB main menu.

2. Click ROB_1 to enter the calibration screen and select SMB memory.

3. Select “Advanced” and click “Clear Control Cabinet Memory” after entering.

4. Click “Close” when finished, then click “Update”.

5. Select “The control cabinet or robot has been exchanged, and the control cabinet is updated using SMB memory data.”

Question 9: How to customize the speed of robot trajectory in the RAPID program?

Answer: 1. Select program data in the main menu of the teaching pendant.

2. After finding the data type Speeddata, click New.

3. Click on the initial value. The meanings of the four variables of Speeddata are: v_tcp represents the linear operating speed of the robot, v_rot
represents the rotational operating speed of the robot, v_leax represents the linear operating speed of the additional axis, v_reax represents the rotational
operating speed of the additional axis, if there is no additional axis, then No need to modify the two.

4. The customized data can be called in the RAPID program.

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