Description
hardware flow control. It is an ideal choice in the field of industrial automation.
(5) Perform predictive maintenance, analyze machine operating conditions, determine the main
causes of failures, and predict component failures to avoid unplanned downtime.
Traditional quality improvement programs include Six Sigma, Deming Cycle, Total Quality Management (TQM), and Dorian Scheinin’s
Statistical Engineering (SE) [6]. Methods developed in the 1980s and 1990s are typically applied to small amounts
of data and find univariate relationships between participating factors. The use of the MapReduce paradigm to simplify data processing in
large data sets and its further development have led to the mainstream proliferation of big data analytics [7]. Along with the development of
machine learning technology, the development of big data analytics has provided a series of new tools that can be applied to manufacturing
analysis. These capabilities include the ability to analyze gigabytes of data in batch and streaming modes, the ability to find complex multivariate
nonlinear relationships among many variables, and machine learning algorithms that separate causation from correlation.
Millions of parts are produced on production lines, and data on thousands of process and quality measurements are collected for them, which is
important for improving quality and reducing costs. Design of experiments (DoE), which repeatedly explores thousands of causes through
controlled experiments, is often too time-consuming and costly. Manufacturing experts rely on their domain knowledge to detect key
factors that may affect quality and then run
DoEs based on these factors. Advances in big data analytics and machine learning enable the detection of critical factors that effectively
impact quality and yield. This, combined with domain knowledge, enables rapid detection of root causes of failures. However,
there are some unique data science challenges in manufacturing.
(1) Unequal costs of false alarms and false negatives. When calculating accuracy, it must be recognized that false alarms
and false negatives may have unequal costs. Suppose a false negative is a bad part/instance that was wrongly predicted to
be good. Additionally, assume that a false alarm is a good part that was incorrectly predicted as bad. Assuming further that
the parts produced are safety critical, incorrectly predicting that bad parts are good (false negatives) can put human lives
at risk. Therefore, false negatives can be much more costly than false alarms. This trade-off needs to be considered when
translating business goals into technical goals and candidate evaluation methods.
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1747-L552 Allen-Bradley Controller module
3HNA023093-001 ABB Controller module
3HAC044168-001 ABB Serial measuring board
1747-L553 Allen-Bradley Processor Unit module
5453-759 Woodward Frame equipment
5466-409 Woodward Power Supply Module
5466-258 Woodward Simplex Discrete I/O Module
5501-376 Woodward Analog I/o Module brand
5501-470 Woodward CPU MODULE
5501-467 Woodward power-supply module
5501-471 Woodward CPU MODULE
8200-226 Woodward Servo Position Controller
8237-1006 Woodward Load Sharing and Speed Control
8200-1302 Woodward Graphical front panel HMI
8237-1006 Woodward Load Sharing and Speed Control
9907-014 Woodward Load Sharing and Speed Control
9907-018 Woodward Load Sharing and Speed Control
9907-019 Woodward Load Sharing and Speed Control
9907-023 Woodward Load Sharing and Speed Control
9907-162 Woodward Digital governor
9907-164 Woodward Digital governor
9907-205 Woodward Hand Held Programmer
9907-252 Woodward Load Sharing Module
81001-450-53-R Allen-Bradley CIRCUIT BOARD
9907-838 Woodward Load Sharing Module
DSQC639 3HAC025097-00116 ABB Main computer
3500/15 Bently Nevada height modules
DCF803-0035 ABB agnetic field exciter
E22SSLT-LNN-NS-04 KOLLMORGEN Hybrid stepping motor
EL3020 ABB EasyLine Continuous Gas Analyzers
F7553 HIMA Coupling Module
FI830F ABB Fieldbus Profibus DP
IC687RCM711 GE redundancy communications module
H92 FOXBORO Controller module
MVI56-PDPS Allen-Bradley PROFIBUS DP I/O Slave Network Interface
IC690RFH008 GE 8 MULTIMODE REFLECTIVE MEMORY HUB
NBRA-669C ABB Universal Brake Chopper
PFTL101A 2.0KN ABB Load cell
PM867K01 ABB controller module
PFTL101B 2.0KN 3BSE004185R1 ABB Load cell
PP826 3BSE042244R1 ABB PROFIBUS DP Panel 800
PU516A 3BSE032402R1 ABB Engineering board
V4550220-0100 ABB CONTROL PRECIPITATOR
VMIVME-017807-413000 GE Pentium processor
Z7116 HIMA Front connector
3HNA025019-001 ABB PROSESS IO APIP-05A
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