Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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1746-OW16 Allen-Bradley SLC 500 digital contact output module
1746-OV16 Allen-Bradley SLC 500 discrete sinking output module
1746-NR8 Allen-Bradley resistance temperature detector (RTD)/resistance module
1746-NO4V Allen-Bradley SLC 500 analog output module
MCP750 MOTOROLA single-slot hot-swappable CompactPCl board
1746-IB16 Allen-Bradley Medium density DC input module
1746-HSCE Allen-Bradley SLC 500 system high-speed counter module
1746-A7 Allen-Bradley SLC 500 chassis
1440-RMA00-04RC Allen-Bradley Input output module
140NOE77101 Schneider Ethernet TCP/IP module
30V4060 RELIANCE 30 HP GV3000/SE AC drive
DSQC646 3HAC026271-001 ABB ELAN EPS unit
3HAC17484-8108 ABB Rotate AC motor M8
0-60031-5 RELIANCE input/output resolver drives the PMI module
0-60028-2 RELIANCE gate drive interface module
0-60023-5 RELIANCE AC power technical module
0-60021-4 RELIANCE PMI processor
00-117-336 KUKA Multi-function board card
TBF120/7R PARKER amplifier 120V/7A torque resolver drives the servo
SI485/422 21809 KEBA Output card KEBA
S7820A1007 HONEYWELL Remote reset module
R7861A1026 HONEYWELL Ultraviolet flame amplifier
P0400VP CMP10 FOXBORO Communication processor 10 module
Kongsberg MRU-M-SU1 Motion reference unit
MTL831B MTL Multichannel temperature transmitter
Kongsberg MRU-2 Angular rate gyroscope
IPM02-P0904HA FOXBORO I/A series industrial power module 2
FBM242 RH916ND Foxboro discrete output interface module
BMXAMO0802 Schneider 8 Output analog output module X80
1030211 SICK Circuit board
65040-PACV-AYU2 VAT Vakuumventile AG Valve
2117-001-105 DEUBLIN Self supporting screw
1756-IB16 Allen-Bradley Controllogix l/O module
140DDO35300 Schneider Source output module
8V1090.00-2 B&R SERVO DRIVE
8AC123.60-1 B&R SS ENCODER INTERFACE MODULE
0100-00003 AMAT Stepper Drive
8AC110.60-2 B&R INTERFACE MODULE
330180-51-00 Bentley Nevada 3300XL preloader Sensor
XBTGK2120 Schneider Terminal keyboard
XBTFC044310 Schneider Touch panel
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