Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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PCI-7811 Multi-function I/O device
PCI-5640 intermediate frequency transceiver device
PCI-6036E Multi-function DAQ device
PCI-6035 Multifunctional DAQ device
PCI-8516 PCI Bus interface board
TP857 3BSE030192R1 substrate unit
XVS-440-10MPI-1-1AD EATON Operator interface panel
ZYGO 7714 8070-0279-01 Interferometer
4351B TRICONEX Communication Modules
RELIANCE Y-3023-2-H00AA Brushless servo motor
3BHE005555R0101 LDSYN-101 Printed tape circuit board
IS215ACLEH1B GE EX2100 Excitation Controller
GE 04220FL11232A RXI CONTROLLER | Dominate industry
FCP270 P0917YZ Field Control Processor 270
FC-TSHART-1620M UNIVERSAL SAFETY INTERFACE
Cutler-Hammer C825KN10 3 Pole Contactor
3500/22M Transient data interface
XVC768115 3BHB7211R115 Printed circuit board
“ABB UNITROL 1005-0011 ECO 3BHE043576R0011 Indirect Excitation Systems”
ABB SYNCHROTACT 5 3BHB006713R0217 microprocessor | Supplied by XIONGBA
ABB SAM3.0 counter | Supplied by XIONGBA
REF620E_F NBFNAANNNCC1BNN1X Feeder protection and control relay
PCD235B1101 3BHE032025R1101 | Supplied by XIONGBA
3500/92 Communication Gateway | xiongba Automation
3500/62 6 channel monitor | Supplied by XIONGBA
3500/61 Thermocouple temperature input | xiongba Automation
3500/60 temperature detector | Supplied by XIONGBA
3500/53 Electronic Overspeed Detection System | xiongba Automation
3500/42M Proximitor Seismic Monitor | Supplied by XIONGBA
3500/33 16 channel relay module | XIONGBA supply
3500/32 4 Channel Relay Module | Supplied by XIONGBA
3500/25 Enhanced Keyphasor Module | XIONGBA Industries
3500/15 Power module of half height | Supplied by XIONGBA
350005-01-01-00-00-01 System Rack | XIONGBA spare parts
330730-080-00-00 3300 XL 11 mm Extension Cable | Supplied by XIONGBA
136180-01 COMMUNICATION GATEAWAY MODULE | XIONGBA spare parts
125840-01 Ac power input module | Supplied by XIONGBA
125800-01 KEYPHASOR I/O MODULE
8440-2165 SPM-D2-11 The synchronizer of a microprocessor
106M1081-01 Universal AC Power Input Module
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