Description
hardware flow control. It is an ideal choice in the field of industrial automation.
3 Case Studies on Reducing Scrap Rates
Any product assembled or produced in a factory goes through a series of quality tests to determine whether it needs to be scrapped.
High scrap rates are caused by the opportunity cost of not delivering products to customers in a timely manner, wasted personnel time, wasted
non-reusable parts, and equipment overhead expenses. Reducing scrap rates is one of the main issues manufacturers need to address. Ways to
reduce scrap include identifying the root causes of low product quality.
3.1 Data processing
Root cause analysis begins by integrating all available data on the production line. Assembly lines, workstations, and machines make up the industrial
production unit and can be considered equivalent to IoT sensor networks. During the manufacturing process, information about process status,
machine status, tools and components is constantly transferred and stored. The volume, scale, and frequency of factory production considered in
this case study necessitated the use of a big data tool stack similar to the one shown in Figure 2 for streaming, storing, preprocessing, and
connecting data. This data pipeline helps build machine learning models on batch historical data and streaming real-time data. While batch
data analytics helps identify issues in the manufacturing process, streaming data analytics gives factory engineers regular access to the latest
issues and their root causes. Use Kafka (https://kafka.apache.org) and Spark streaming (http://spark.apache.org/streaming) to transmit real-time
data from different data sources; use Hadoo (http://hadoop.apache.org ) and HBase (https://hbase.apache.org) to store data efficiently; use
Spark (http://spark.apache.org) and MapReduce framework to analyze data. The two main reasons to use these tools are their availability as open
source products, and their large and active developer network through which these tools are constantly updated.
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TRICONEX 3700/3700A Analog Input Modules 3700AN
Tricon 3664/3674 Dual Digital Output Module
TRICONEX 3617E 8-Point Supervised Digital Output Modules
Tricon 3611E 8-Point Supervised Digital Output Modules
TRICONEX 3625 3625N 24 VDC Supervised/NonSupervised Digital Output Modules
Tricon 3624 24 VDC 32-Point Supervised/NonSupervised Digital Output Modules 3624N
TRICONEX 3623/3623T 16-Point Supervised Digital Output Modules 3623TN
Tricon 3604E 24 VDC TMR Digital Output Modules 3604EN
TRICONEX 3607E 48 VDC TMR Digital Output Modules 3607EN
Tricon 3603B/3603E/3603T 120 VDC Digital Output Modules 3603TN
TRICONEX 3601E/3601T TMR Digital Output Modules 3601TN
Tricon 3515 Pulse Totalizer Input Module
Tricon 3511 Pulse Input Module 3511N
TRICONEX 3636R/3636T Relay Output 3636T 3636TN
Tricon 4211 Remote Extender Module (RXM) 4211N
TRICONEX 4210 Remote extension module 4210N
Tricon 4201 Remote Extender Module (RXM) 4201-3 4201N
TRICONEX 4200-3 Remote Extender Module (RXM)
TRICONEX 4609 Advanced Communication Module (ACM)
Tricon 4509 Hiway Interface Module
TRICONEX 4329G Network Communication Module (NCM)
Tricon 4329 Network Communication Module
TRICONEX 4409 Safety Manager Module
Tricon V9.5.3 System 4119AN Enhanced Intelligent Communication Module
TRICONEX 4119A Enhanced Intelligent Communication Module 4119
ABB TR104 TR104-Ex Rail mounted Temperature Transmitters
TRICONEX 4354 Tricon Communication Module (TCM)
TRICONEX 4353 Tricon Communication Module 4354
TRICONEX 4352B Tricon Communication Module 4352A
TRICONEX 4352A Tricon Communication Module (TCM)
TRICONEX 4351B Tricon Communication Module 4351A
MTS30M4-38C SEM SERVO MOTORS DC servo motor
TRICONEX 4351A Communication Module (TCM)
TRICONEX 3008 Main processor module 3008N
TRICONEX 8312 Main/Expansion/RXM 8312N2
TRICONEX 8311 8311N Main/Expansion/RXM Power Modules 8311N2
TRICONEX 3504E TMR, DI 64-Point Digital Input Modules
TRICONEX 3564 24 VDC 64-Point Digital Input Modules
TRICONEX 8310N2 Power module
TRICONEX 8310 120 Main/Expansion/RXM 120 VAC/VDC Power Modules
TRICONEX 8105 Blank I/O Slot Panel
Triconex 8112 Remote Expansion Chassis, High-Density Configuration
TRICONEX 8121 Expansion Chassis, Enhanced Low-Density Configuration
Triconex 8111 Expansion Chassis, High-Density Configuration
TRICONEX 8110 Main Chassis High-Density Configuration
Triconex 3505E TMR, Low Threshold 24 VDC Digital Input Modules
TR104-EX ABB Temperature measuring sensor
TRICONEX 3503E TMR with Self-Test 24 VAC/VDC Digital Input Modules
Triconex 3502E TMR with Self-Test 48 VAC/VDC Digital Input Modules
TRICONEX 3501E/3501T TMR 115 VAC/VDC Digital Input Modules
PFTL101A 2.0KN 3BSE004172R1 Load cell
REUTER-STOKES RS-FS-9001 362A1052P104 Flame detector
GE RS-FS-9001 362A1052P001 Flame detector
8521-LC-MT GE Logical controller pac8000
ALSTOM DFI-150-0003 Limelight diagnostic board
ABB NPBU-42C Fiber distribution unit
S70601-SE KOLLMORGEN Servo driver
WOODWARD EGCP-2 8406-121 microprocessor
ACC-24E2A Delta Tau UMAC Turbo 2-Axis Analog Servo Interface
ACC-24E2S DELTA TAU Expansion Board
ACC-36E DELTA TAU Channel 12-Bit A/D Converter Board
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