Description
hardware flow control. It is an ideal choice in the field of industrial automation.
Design of ABB industrial robot deburring and grinding workstation based on RobotStudio simulation software
introduction
As an official offline programming software for ABB robots, Robotstudio not only has powerful simulation and offline programming functions, but also has automatic path generation
function and simulation monitoring collision function. It can realize the simulation of robots in real scenes, so as to timely update existing robot programs. optimize. On-site teaching
programming will affect normal production activities on site.
The application of Robotstudio software offline programming can reduce on-site teaching and programming time.
As a traditional process of mechanical processing, deburring and grinding have a wide range of applications. However, for a long time, in the process of manual deburring
and polishing, there have been differences in operations between workers. The manual operation is not repeatable and the deburring effect is unstable, which has seriously
affected the surface quality and service life of the finished product; and the working environment There is a large amount of dust floating in the air and the conditions are harsh,
seriously endangering the physical and mental health of workers. With the proposal of “Made in China 2025”, intelligent manufacturing production has become an
important development direction for the transformation and upgrading of the future manufacturing industry. The use of industrial robot automated production lines for repetitive
batch processing operations can not only greatly improve production efficiency, but also greatly improve product quality. Yield and production stability. Therefore, before designing
the robot polishing program, if the shape, size and polishing amount of the workpiece to be polished are known, the robot offline program can be written on the
Robotstudio software according to the existing conditions, thereby improving the efficiency of on-site programming.
1Design task description
This task is to create a new simulation workstation in ABB robot simulation software Robotstudio. The corresponding training equipment in reality is the Yalong
YL-l360A industrial robot deburring and grinding system control and application equipment. The industrial robot selection and method of the simulation workstation are
The grinding head installed on the blue plate refers to the Yalong YL-l360A industrial robot deburring and grinding system control and application equipment, and the
workpiece is customized. The ABB industrial robot deburring and
grinding workstation simulation training process includes: creating a workstation, setting up tools, creating smart components, creating tool coordinate systems,
creating trajectories, programming, simulation design, and verification.
2 Task implementation
2.1 Create a workstation
Import the robot: First, create a new simulation workstation in the Robotstudio software. The workstation name is self-named, and then import the
corresponding industrial robot IRB1410. The robot position remains unchanged by default. Create a robot system, modify the system options, check 709-1D
eviceNetMaster/s1ave, select Chinese as the language, and leave the other options unchanged by default, then click Confirm to create the robot system
After the robot system is created, hide the industrial robot IRB1410 to facilitate subsequent workstation operations.
Import workpiece: The workpiece here is customized, and the corresponding workpiece is selected according to the actual situation on site. This article
uses the original workpiece Curvet in Robotstudio software. After importing it into the workstation, according to the reachable range of the robot, just place the
workpiece at a suitable location within the reachable range of the robot, as shown in Figure 1.
Import the grinding rotor tool: First, create a new grinding rotor tool component – rotor – copy (2) and rotor – copy (2) in the so1idworks 3D software. The
rotor – copy (2) is a rotatable grinding rotor. —The copy is the tool body, which is the grinding rotor frame, and is installed on the robot flange, as shown in Figure 2.
2.2 Setting tools
First, move the rotatable grinding rotor and the tool body to the local origin based on point A, and adjust the initial tool angle so that the grinding rotor is
parallel to the x-axis of the geodetic coordinate system, as shown in Figure 3. Set the local origin of the tool body at this time, change the position x, y,: to 0, 0, 0, and change the direction x, y,: to 0, 0, 0.
Figure 3 Tool settings
Create a new frame at point B of the tool body, name it “frame l”, and adjust the direction of frame l so that the axis is perpendicular to the
plane of point B. The specific direction is shown in Figure 4.
https://www.xmamazon.com
https://www.xmamazon.com
https://www.plcdcs.com/
www.module-plc.com/
https://www.ymgk.com
IW93-2 HESG440356R1 HESG216678B input and output module | Warranty 1 year
EI812F-3BDH000021R1 ethernet module | Xiongba spare parts
IT94-3 HESG440310R2 HESG112699B input and output module | Warranty 1 year
EI811F 3BDH000020R1 ethernet module | Xiongba spare parts
IC3645LXCD1TT General Electric CARD – EV100 LX | Warranty 1 year
IC690RFH008 8 MULTIMODE REFLECTIVE MEMORY HUB | Warranty 1 year
EI801F 3BDH000015R1 ethernet module | Xiongba spare parts
FI840F 3BDH000033R1 Fieldbus Module PROFIBUS-DP | Xiongba spare parts
HE700GEN200 VME Interface Module | Warranty 1 year
FI830F 3BDH000032R1 Fieldbus Module PROFIBUS-DP | Xiongba spare parts
GFD212A 3BHE020356R0101 3BHE020357P201 | Warranty 1 year
FI820F 3BDH000031R1 Fieldbus Module Serial | Xiongba spare parts
GFD212A 3BHE020356R0101 3BHE020357P201 | Warranty 1 year
FI810F 3BDH000030R Fieldbus module | Xiongba spare parts
GDD471A001 2UBA002322R0001 2UBA002322R0003 | Warranty 1 year
GDD360C 3BHE047217R0101 Ethernet module | Warranty 1 year
PM803F 3BDH000530R1 Base Unit 16 MB | Xiongba spare parts
F3236 16-Channel Digital Input Module | Warranty 1 year
PM802F 3BDH000002R1 Base Unit 4 MB | Xiongba spare parts
EPSCPE100-ABAC 1GHz programmable controller | Warranty 1 year
EI813F 3BDH000022R1 Ethernet Module | Xiongba spare parts
E33NRHA-LNN-NS-00 Progressive machine | Warranty 1 year
DSMB-02C 64666606 Control Board | Xiongba spare parts
DSMB-01C POWER SUPPLY BOARD | Warranty 1 year
DSDP150 57160001-GF Pulse Encoder Input Unit for
DSAI130D 3BSE003127R1 ANALOG INPUT BOARD 16 CH.12 | Warranty 1 year
CP-E 24/1.25 Power supply | Fresh spot
CP435 T 1SBP260193R1001 Touch screen 64K Colors | Warranty 1 year
CMA131 3DDE300411 Generator Relay Terminal Board | Fresh spot
CC22103 1010621 Power supply | Fresh spot
CI830 3BSE013252R1 power module | Warranty 1 year
BCU-22 3AUA0000110431 control units | Warranty 1 year
CC12403 1021621 Power supply | Fresh spot
BCU-12 3AUA0000110430 control units | Warranty 1 year
1C31125G02 PERSONALITY MODULE | Fresh spot
BCU-02 3AUA0000110429 Control unit | Warranty 1 year
TRICONEX AI3351 ANALOG INPUT MODULE 4-20MA 24VDC | Fresh spot
ABB 07AC91F GJR5252300R3101 Output module | Warranty 1 year
FC95-22 HESG440295R2 HESG448688R22 | Fresh spot
ABB DSRF182AK02 3BSE014078R1 S100 I/O subroutine | Warranty 1 year
216GD61A HESG324436R3/A HESG324428 Relay and optical coupler module | Fresh spot
1C31122G01 Digital Output Electronics Module |
AB91-1 HESG437479R1 HESG437899 Central processing unit | Warranty 1 year
Reviews
There are no reviews yet.